Demand Forecasting
Consumer Packaged Goods
Demand Forecasting

Forecasting models that turn uncertain return flows into improved economics

Most beverage manufacturers struggle to predict bottle returns accurately, creating excess packaging injections, avoidable CAPEX pressure, and unstable production planning across markets.

83%Forecast accuracy
80%+Total savings opportunity

Forecasting models that turn uncertain return flows into improved economics
The Challenge

Most beverage manufacturers struggle to predict bottle returns accurately, creating excess packaging injections, avoidable CAPEX pressure, and unstable production planning across markets.

Our Approach

A global beer manufacturer managing large-scale circular packaging operations worked with ZDS to build forecasting models that improved return visibility, sharpened injection planning, and reduced packaging waste across regions.

The Outcome

The models delivered 83% forecast accuracy and unlocked over 80% of the identified total savings opportunity — reducing waste, cutting unnecessary CAPEX, and stabilising production planning.

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